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Services

A to Z deliver. Product Design from concept to production

We start working with our customers at the very beginning of the design process. The optimal engineering work will occur in conjunction with the finalization of the concept, ergonomic design, and styling.

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We carefully consider the mold concept and the technology of production, which we then apply to the part design.

This saw hourse mold, designed for fast cycle time, combined with purchasing dedicated 900 ton injection machine, equipped with injection unit for the shot weint.

Mold Design

Every part we design will include DFM analysis (Design for Manufacturing). We will optimize the mold concept design

to ensure the best quality and the largest processing window.

We will optimize ejection and integration with automation such as a manipulator or robot.

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We support the mold maker of the part, and we examine intricate details of the mold design before giving the final approval for the tooling. Our engineers utilize the T1 as soon as the mold is ready for testing. A full report of the mold check and performance is written for the customer and the mold maker.

Flow Simulation

Simulation is created in most of the product design as a standard phase of our work.

The main advantages are the following:

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  • Optimization of gate location due to the prediction of pressure balance, weld line location, and constraints of the mold structure

  • Gate location for multi-gate part

  • Prediction of the clamping force needed, and therefore, the machine size for producing the part

  • Prediction of the cycle time

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Part Costing

Although the majority of the part costing is derived from the raw material and machine cost, there are more costing elements that can cause significant changes to the P&L of the project. For example, the labor cost for assembly and the ROI of the capital needed for tooling are directly influenced by part design. We draw upon our experience and expertise to provide our clients with recommendations regarding production sites and to advise them on whether to utilize advanced technology and automation, finalize the number of cavities, and use family molds. 

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Aspects to consider:

  • Technology consulting services

  • Integration of part-mold-machine-automation

  • Redesign of metal parts to plastic parts

  • Insert molding

  • Overmolding

  • IML

  • IMD

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